The compressed air contains harmful solid, liquid and vaporous contaminants that can damage pneumatic equipment, control and instruments. The removal of these contaminants is necessary to sustain the equipment life and keep the production operations efficient.
During the compressed air process, the concentration of dirt particles, oil vapor and moisture increases. These contaminants creates an abrasive mixture that can be the cause for high maintenance costs, production loss and may bring severe failures to instrument and machinery and even contaminate your end product. INIGMA AIR filters have been specifically designed to prevent these problems, by offering a wide range of filters for compressed air able to satisfy the most various industry needs. The unique benefit of INIGMA AIR's filters is the high efficiency of the elements which is able to offer a high capacity of retention (99,999) and very low pressure drops. The final result is an extremely purified compressed air and low operating costs.
The differential pressure gauge shows the level of element saturation. Die cast anodized aluminum separator body with polyester epoxy powder coating for corrosion resistance. The closure is provided with a unique sealing design which cannot be opened while the filter is under pressure, offering additional protection and safety. All filters are available with a complete accessories list: different gauge, all kinds of drains, manual, automatic, timed and electronic condensate drain.
Filter Type |
Solid Particles |
Oil Content |
P |
Particles up to 1 micron |
oil content ≤ 0.1mg/m³ |
F |
Particles up to 0.01 micron |
oil content ≤ 0.01mg/m³ |
Q |
Particles up to 0.01 micron |
oil content ≤ 0.003mg/m³ |
Filter Type |
Solid particles |
P |
General engineering applications, pneumatic tools actuators, air conveyers, automotive, compressed air engines, sandblasting, filtration downstream vacuum pumps, pre-filtration of absorption dryers |
P + F |
Spray painting & powder coating, instrument air & precision instruments, conveyers and packing air, textile application |
P + F + Q (*) |
Pharmaceutical industry, critical instrumentation, photo labs, weaving machines, food & beverage industry, clean room process air, diaries & breweries, not critical breathing air (without removal of CO/ CO2) |
Reference conditions ISO 7183 |
|
ambient temperature |
25°C |
working pressure |
8 bar(g) |
Inlet air temperature |
20°C |
Operating conditions |
|
Design pressure |
16 bar |
Test Pressure |
22 bar |
Operating Temperature |
1°C to 100°C |
Model |
Flow – Rate |
Connection |
Dimension |
---|---|---|---|
P / F / Q 20 |
20 |
1/2” |
220 x 95 |
P / F / Q 45 |
45 |
3/4” |
220 x 95 |
P / F / Q 70 |
70 |
3/4” |
280 x 95 |
P / F / Q 100 |
100 |
3/4” |
280 x 95 |
P / F / Q 125 |
125 |
1” |
320 x 125 |
P / F / Q 180 |
180 |
1” |
320 x 125 |
P / F / Q 265 |
265 |
1-1/2" |
400 x 125 |
P / F / Q 370 |
370 |
1-1/2" |
400 x 125 |
P / F / Q 515 |
515 |
2” |
520 x 170 |
P / F / Q 745 |
745 |
2” |
700 x 170 |
To maintain supreme air quality, optimal filter performance is key. As one of the main filter components protecting your compressed air system, the cartridge continuously comes into contact with oily, acidic condensate and dirt particles. To guarantee high filtration capabilities at the same low energy costs, an annual cartridge change is essential. This not only assures high filter performance with low pressure drop but also safeguards your valuable equipment, production process and most importantly, your end product.
Take used filter cartridges to an authorized collection point. Do not discharge with general waste.
INIGMA AIR Cyclone Separators are designed for efficient removal of liquid and vaporous contaminants that can damage pneumatic equipment, control and instruments. INIGMA AIR's Cyclone Separators deliver high separation efficiency at low pressure drop through an optimal flow path design. An innovative insert in the cyclone head creates centrifugal force that guides liquid and particulate to the housing wall. Friction with the housing causes the liquid and particulate to lose part of their kinetic energy and drop out of the higher moving airstream. Collected condensate is removed by a condensate drain, while the purified compressed air or gas exits to the industrial application downstream.
Compressed air is an essential energy source used for all industries because it guarantees a high level of security and flexibility. Its advantages are achieved only if this important resource is used without its normal impurities. In fact, in the compressed air, there are a lot of polluting agents like: lube oil; water vapor, corrosive gases and solid particles present in the atmosphere due to pollution; solid particles due to the decay of mechanical parts and distribution lines. Inside the compressor these substances become acidic due to the high temperatures, creating a lot of problems to all pneumatic equipment. The oil that penetrates the line loses its lubricant features and it creates damages to the equipment.
Features |
Benefits |
---|---|
Flow optimised wide section flow channel design |
Low pressure drop resulting in energy savings |
Innovative cyclone spin insert |
High efficiency over a broad flow range |
Removable cyclone element |
For ease of inspection and maintenance |
Filter head with unique sealing design |
To prevent that the housing cannot be opened while the filter is under pressure, offering additional protection and safety High safety during operation |
Housing inside and outside anodized with polyester epoxy powder coating on the outside |
Long-term corrosion protection |
O-ring seal |
To ensure proper sealing and ease of opening |
Reference conditions ISO 7183 |
|
ambient temperature |
25°C |
working pressure |
8 bar(g) |
Inlet air temperature |
20°C |
Operating conditions |
|
Design pressure |
16 bar |
Test Pressure |
22 bar |
Operating Temperature |
1°C to 100°C |
Particle retention rate @ 8bar |
|
≥ 5 micron |
99% |
≥ 10 micron |
100% |
Model |
Flow – Rate |
Connection |
Dimension |
Type |
[CFM] |
BSP-F |
H x D [mm] |
WSD 45 |
45 |
3/4” |
220 x 95 |
WSD 100 |
100 |
3/4” |
280 x 95 |
WSD 180 |
180 |
1" |
320 x 125 |
WSD 370 |
370 |
1-1/2" |
400 x 125 |
WSD 515 |
515 |
2” |
520 x 170 |
WSD 745 |
745 |
2” |
700 x 170 |
Part number |
Max. Pressure |
Max. Temperature |
2001 51 05 |
16 bar |
90°C |
Part number |
Max. Pressure |
Connection |
2001 51 00 |
16 bar |
G 3/8” |
Part number |
Max. Pressure |
Connection |
2001 51 00 |
16 bar |
G 1/8” |
Part number |
Max. Pressure |
Connection |
2001 51 20 |
16 bar |
G 1/2” |
Part number |
Voltage |
Operating Conditions |
Connection |
2001 51 30 |
230Vac 50/60Hz |
Max. Pressure : 16 bar |
IN: BSP-M 1/2” |
2001 51 31 |
24Vac 50/60Hz |
||
2001 51 32 |
24Vdc |
The range of electronically controlled condensate drains is synonymous with safe, dependable and economical condensate management. The intelligent drain function monitors condensate build-up with liquid level sensors evacuates the condensate only when necessary, thus avoiding wastage of compressed air and giving considerable energy savings.
Model |
Compressor |
Dryer |
Voltage |
Power |
Connection |
EWD 105 |
105 CFM |
210 CFM |
115Vac 50/60Hz |
10 VA |
R 1/2” |
EWD 220 |
220 CFM |
440 CFM |
Rc 1/2” |
||
EWD 265 |
265 CFM |
530 CFM |
Rc 1/2” |
||
EWD 530 |
530 CFM |
1050 CFM |
Rc 1/2” |
||
EWD 1060 |
1060 CFM |
2120 CFM |
Rc 1/2” |