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Inigma Air Compressed Air Filters

Condensate Treatment Equipment

Compressed Air Filters

Reliable Quality Air

The compressed air contains harmful solid, liquid and vaporous contaminants that can damage pneumatic equipment, control and instruments. The removal of these contaminants is necessary to sustain the equipment life and keep the production operations efficient.

The Ultimate Protection

During the compressed air process, the concentration of dirt particles, oil vapor and moisture increases. These contaminants creates an abrasive mixture that can be the cause for high maintenance costs, production loss and may bring severe failures to instrument and machinery and even contaminate your end product. INIGMA AIR filters have been specifically designed to prevent these problems, by offering a wide range of filters for compressed air able to satisfy the most various industry needs. The unique benefit of INIGMA AIR's filters is the high efficiency of the elements which is able to offer a high capacity of retention (99,999) and very low pressure drops. The final result is an extremely purified compressed air and low operating costs.

Features & Benefits

Structure

  • 1.   Stainless steel fiber core to ensure structure of the filter element.
  • 2.   High efficiency filtration media.
  • 3.   Synthetic foam drainage layer.
  • 4.   Die cast anodized aluminum anodized housing.
  • 5.   Epoxy filter caps with easy twist connection.
  • 6.   O-Ring seal for proper sealing and ease of opening.
  • 7.   Differential pressure gauge
  • 8.   Large capacity reservoir to reduce condensate drain interval.
  • 9.   Maintenance free auto drain valve.

The differential pressure gauge shows the level of element saturation. Die cast anodized aluminum separator body with polyester epoxy powder coating for corrosion resistance. The closure is provided with a unique sealing design which cannot be opened while the filter is under pressure, offering additional protection and safety. All filters are available with a complete accessories list: different gauge, all kinds of drains, manual, automatic, timed and electronic condensate drain.

Degree of Filtration

Filter Type

Solid Particles

Oil Content

P

Particles up to 1 micron

oil content ≤ 0.1mg/m³

F

Particles up to 0.01 micron

oil content ≤ 0.01mg/m³

Q

Particles up to 0.01 micron

oil content ≤ 0.003mg/m³

Standard reference conditions according ISO8573-1

Filter Type

Solid particles

P

General engineering applications, pneumatic tools actuators, air conveyers, automotive, compressed air engines, sandblasting, filtration downstream vacuum pumps, pre-filtration of absorption dryers

P + F

Spray painting & powder coating, instrument air & precision instruments, conveyers and packing air, textile application

P + F + Q (*)

Pharmaceutical industry, critical instrumentation, photo labs, weaving machines, food & beverage industry, clean room process air, diaries & breweries, not critical breathing air (without removal of CO/ CO2)

(*) The combination is not always adequate for critical use; for example this combination is not sufficient to obtain sterile air

Specifications

Reference conditions ISO 7183

ambient temperature

25°C

working pressure

8 bar(g)

Inlet air temperature

20°C

Operating conditions

Design pressure

16 bar

Test Pressure

22 bar

Operating Temperature

1°C to 100°C

Performance

Model
Type

Flow – Rate
[CFM]

Connection
BSP-F

Dimension
H x D [mm]

P / F / Q 20

20

1/2”

220 x 95

P / F / Q 45

45

3/4”

220 x 95

P / F / Q 70

70

3/4”

280 x 95

P / F / Q 100

100

3/4”

280 x 95

P / F / Q 125

125

1”

320 x 125

P / F / Q 180

180

1”

320 x 125

P / F / Q 265

265

1-1/2"

400 x 125

P / F / Q 370

370

1-1/2"

400 x 125

P / F / Q 515

515

2”

520 x 170

P / F / Q 745

745

2”

700 x 170

Reliability

To maintain supreme air quality, optimal filter performance is key. As one of the main filter components protecting your compressed air system, the cartridge continuously comes into contact with oily, acidic condensate and dirt particles. To guarantee high filtration capabilities at the same low energy costs, an annual cartridge change is essential. This not only assures high filter performance with low pressure drop but also safeguards your valuable equipment, production process and most importantly, your end product.

Protect the Environment

Take used filter cartridges to an authorized collection point. Do not discharge with general waste.

Cyclone Separators

WSD Water Separators

INIGMA AIR Cyclone Separators are designed for efficient removal of liquid and vaporous contaminants that can damage pneumatic equipment, control and instruments. INIGMA AIR's Cyclone Separators deliver high separation efficiency at low pressure drop through an optimal flow path design. An innovative insert in the cyclone head creates centrifugal force that guides liquid and particulate to the housing wall. Friction with the housing causes the liquid and particulate to lose part of their kinetic energy and drop out of the higher moving airstream. Collected condensate is removed by a condensate drain, while the purified compressed air or gas exits to the industrial application downstream.

The Premium Protection

Compressed air is an essential energy source used for all industries because it guarantees a high level of security and flexibility. Its advantages are achieved only if this important resource is used without its normal impurities. In fact, in the compressed air, there are a lot of polluting agents like: lube oil; water vapor, corrosive gases and solid particles present in the atmosphere due to pollution; solid particles due to the decay of mechanical parts and distribution lines. Inside the compressor these substances become acidic due to the high temperatures, creating a lot of problems to all pneumatic equipment. The oil that penetrates the line loses its lubricant features and it creates damages to the equipment.

Features & Benefits

Features

Benefits

Flow optimised wide section flow channel design

Low pressure drop resulting in energy savings

Innovative cyclone spin insert

High efficiency over a broad flow range

Removable cyclone element

For ease of inspection and maintenance

Filter head with unique sealing design

To prevent that the housing cannot be opened while the filter is under pressure, offering additional protection and safety High safety during operation

Housing inside and outside anodized with polyester epoxy powder coating on the outside

Long-term corrosion protection

O-ring seal

To ensure proper sealing and ease of opening

Structure

  • 1.   Wide intake channel to reduce internal pressure drops
  • 2.   Die cast anodized aluminum separator body with polyester epoxy powder coating for corrosion resistance.
  • 3.   Removable cyclone element for ease of inspection and maintenance
  • 4.   Maintenance free auto drain valve

Specifications

Reference conditions ISO 7183

ambient temperature

25°C

working pressure

8 bar(g)

Inlet air temperature

20°C

Operating conditions

Design pressure

16 bar

Test Pressure

22 bar

Operating Temperature

1°C to 100°C

Particle retention rate @ 8bar

≥ 5 micron

99%

≥ 10 micron

100%

Performance

Model

Flow – Rate

Connection

Dimension

Type

[CFM]

BSP-F

H x D [mm]

WSD 45

45

3/4”

220 x 95

WSD 100

100

3/4”

280 x 95

WSD 180

180

1"

320 x 125

WSD 370

370

1-1/2"

400 x 125

WSD 515

515

2”

520 x 170

WSD 745

745

2”

700 x 170

Accessories

Compressed Air Filters and Cyclone Separators

  •    Differential Pressure Gauge
  •    Manual Drain
  •    Auto Drain
  •    Timed Drain
  •    Electronic Condensate Drain

Differential Pressure Gauge

Part number

Max. Pressure

Max. Temperature

2001 51 05

16 bar

90°C

DManual Drain

Part number

Max. Pressure

Connection

2001 51 00

16 bar

G 3/8”

Auto Drain

Part number

Max. Pressure

Connection

2001 51 00

16 bar

G 1/8”

External Mechanical Drain

Part number

Max. Pressure

Connection

2001 51 20

16 bar

G 1/2”

External Mechanical Drain

Part number

Voltage

Operating Conditions

Connection

2001 51 30

230Vac 50/60Hz

Max. Pressure : 16 bar
Max. Temperature : 80°C

IN: BSP-M 1/2”
OUT: BSP-F 1/2”

2001 51 31

24Vac 50/60Hz

2001 51 32

24Vdc

Electronic Condensate Drain

The range of electronically controlled condensate drains is synonymous with safe, dependable and economical condensate management. The intelligent drain function monitors condensate build-up with liquid level sensors evacuates the condensate only when necessary, thus avoiding wastage of compressed air and giving considerable energy savings.

Model

Compressor

Dryer

Voltage

Power

Connection

EWD 105

105 CFM

210 CFM

115Vac 50/60Hz
230Vac 50/60Hz
24Vac 50-60Hz
24Vdc

10 VA

R 1/2”

EWD 220

220 CFM

440 CFM

Rc 1/2”

EWD 265

265 CFM

530 CFM

Rc 1/2”

EWD 530

530 CFM

1050 CFM

Rc 1/2”

EWD 1060

1060 CFM

2120 CFM

Rc 1/2”

Operating specifications :
  •    0.2 to 16 bar
  •    +1°C to 60°C